
Here’s an interesting project of mine, a Do It Yourself leg holster… Sort of, you actually start off with two holsters and end up with one holster and a holster-holder.
The
Sickinger holster is great, but it’s belt clip restricts the placement of the holster to the waist of the bearer which sometimes can be impractical. The holster tends to snag against the armrest of chairs (and is rather unfomfortable to wear while sitting down) and while driving (when the revolver is stored in the
Safe Case) the seat belt has to go over the holster, which can alter the shape of the leather. The idea for this project was to buy a cheap leg holster, remove the holster-part and modify the straps to hold the
Sickinger holster.
For this project I used a Swiss arms soft air gun leg holster, designed to fit most soft air guns based on automatic pistols. The holster cost me 149 SEK or 20,74 USD.
As you can see in this picture the leg straps are held together with with Velcro which makes the holster easy to remove.
The holster is held up by a strap with a plastic buckle which attaches to the wearer's belt. I would prefer buckles on the leg straps as well but considering the price I guess I shouldn't complain. Although, since the legstraps are adjustable I could just glue the Velcro shut…
Maybe later.
The Python actually did fit in the holster, although it did seat very low and the target style front sight would definitely snag against the holster when drawn – possibly cutting it open if you were unlucky. Also there were a number of metal parts which could scratch the finish and the holster did not have a quick draw function.
The basic idea was to use just the straps and discard the ”holster”-part, but as I open the box and had a look at the way the straps were sewn into the main body of the holster that plan had to change.
I was hoping that the leg straps would be sewn into the strap that is connected to the wearers belt, which was not the case as you can see.

I decided to cut open the holster, since that was the one move at this point that would have to be made no matter how I wanted to proceed from there.
After cutting the stitches and opening the holster I saw that there were a thick cordura strap sewn along the length of the holster. My first thought was to cut away this part entirely, but that would make the holster less rigid and more likely to come apart. I decided to place the cut above this strap and then glue it against the main body of the holster.

After distributing a few strategically placed lines of Plastic Padding, I placed the holster on a bag to ensure that the excess glue wouldn't spill on to the floor and then placed a 200 bar scuba tank on top to force the parts together.
After the glue settled I cut holes for the Sickinger holster's belt clip, which separated the outer cordura from the soft inner padding. I placed pieces of cardboard into these holes to keep them open and then glued the outer shell to the padding.
I also touched up some of the seams with Plastic Padding and placed a yellow plastic clip to hold the lower part together and 500 wad cutter bullets to press together the upper part of the holster, observe.

This is the back of the Swiss arms holster, with the
Sickinger holster's belt clip attached. Some extra Plastic Padding was added around the cuts to prevent the fabric from tearing.

Here's is a before and after photo. Compare the position of the grip to the legstraps and you'll notice that the
Sickinger holster places the revolver higher up.
The
Sickinger holster actually held on better then I would've guessed and didn't move at all as the weapon was drawn.

I used a lot of Plastic Padding in this project. A soft air gun holster (especially a cheap one) isn't really made for use with a real firearm. The seams were generally quite cruddy and not made to carry the weight of a
Colt Python. The cordura material didn't seem very resistant to any accidental cuts from a sharp edged target sight. The Velcro patches were crudely sewn to the holster and one of them had obviously missed its mark and got sewn on in an angle.
It does however seem that the most important strap, the one that connects to the belt, is sturdy enough to bear the load of a full sized revolver.

All in all I would have to say that the project is a success. There are still some esthetical changes that could be made, but the holster functions flawlessly.
Labels: firearms